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Manufacturing / Transportation / Municipalities On-Site Training

Machine Failure Analysis (Breakdown Analysis)

Learn to use standard problem-solving to analyze and eliminate failures.

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Key to ensuring a maintenance process that continually strives for Zero Failures is the skill to analyze those failures and eliminate them from ever recurring in the future. Machine Failure Analysis incorporates standard problem-solving methods with maintenance system outcomes to produce a problem-solving technique designed specifically to analyze and eliminate machine failure. This team-based approach to maintenance improvement looks at the failure on a physical systemic level. Mechanical attributes, spare parts, preventative maintenance procedures and employee skills are all analyzed and reworked to ensure the failure never returns.


  • Workshop: classroom learning and hands-on application
  • Facilitated Coaching/Consulting: analysis of your environment

Customized Training Programs

Our proven training provides the knowledge and skills needed for a robust and sustainable Lean effort. We can provide training based on a single methodology (i.e. Changeover, Mistake-proofing, Autonomous Maintenance) or combine the methodologies to build a multi-day, multi-module curriculum.

We have provided customized training curricula to organizations throughout the Global 1000 including:  adidas Group, BNP Paribas, Emerson Electric Co., Kaiser Aluminum Corporation, Gannett NJ Media Group, Oldcastle Building Envelope, Suncor Energy, and Whirlpool Corporation. 

We would welcome the opportunity to collaboratively develop a training curriculum that fits your specific needs.

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